4 Easy Ways to Pick and Pack Orders

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As an eCommerce retailer, picking and packing orders are a fact of life. Picking and packing are simple at first but can get complicated as sales increase. Did you know there are ways to increase the speed and efficiency of the order fulfillment process to make picking and packing easier?

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These are four ways of the most popular picking methods:

Picking and Packing Orders Efficiently for eCommerce Businesses

Fulfilling orders efficiently is critical for eCommerce businesses. The picking and packing method you choose impacts productivity, costs, and the customer experience. Here are four common order fulfillment methods and how to determine which works best for your business.

1. Piece Picking

With piece picking, orders are fulfilled one at a time. When an order comes in, a staff member goes to the storage area, picks the items for that order, prepares the shipment, creates a shipping label, and sends it out. This straightforward approach works well for small businesses with low order volumes. However, fulfilling orders individually is inefficient as sales grow.

2. Batch Picking

Batch picking involves picking all the items for multiple orders in one batch to improve efficiency. A staff member goes through the warehouse, grabbing items for several orders at once before bringing them to the shipping station. This method works for most business sizes by streamlining fulfillment tasks. However, batch picking is not ideal for large, heavy items or orders with many different items.

3. Zone Picking

In zone picking, the warehouse is divided into zones, and pickers are assigned specific zones. As orders come in, each picker grabs the items from their zone then passes the order to the next zone. It's similar to an assembly line, with each person focusing on a particular set of items. Zone picking maximizes efficiency for large warehouses, but coordination between pickers is crucial.

4. Zone-Wave Picking

Zone-wave picking also utilizes zone assignments but adds wave scheduling. Pickers gather items in batches from their zone based on scheduled waves, usually tied to packing and shipping cut-off times. Grouping tasks into waves aids coordination and precision. This method accommodates varying business sizes but is ideal for large operations concerned with efficiency.

Choosing the Best Method for Your Business

The optimal approach depends on your warehouse size, order volume, number of products, and item characteristics. Larger operations fulfill high volumes benefit more from zone picking and zone-wave picking. Carefully consider which method best suits your fulfillment needs and business goals.

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